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CATERA SUSPENSION UPGRADES - Part 1

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CATERA SUSPENSION UPGRADES - Part 1

Post by elvin315 on 7/8/2009, 17:00

UPDATED: 7-4-09

The Catera's front control arm bushings are prone to tearing from either or both, "wear & tear" and improper installation. When they tear the wheels lose alignment (both camber and toe-in) and tire wear increases. A re-alignment is useless as the damaged bushings will cause the wheels to misalign once the car is traveling.

Bob Chen, an Omega owner, found that bushings from the 1989-1995 BMW M5/E34 use a stronger rubber compound that resists tearing. These M5 bushings are also slightly firmer than the Omega's original GM ones. They fit in place of the Omega's front/horizontal control arm bushings. Omega bushings are identical to Catera bushings.

While the rubber M5 bushing is an improvement over stock, there is something better. Polyurethane bushings for the BMW M5 will fit in place of the Catera's front/horizontal control arm bushings. Polyurethane bushings resist tearing better than rubber ones. They produce less friction thereby reducing the effort needed to pivot the control arms when the tires encounter rough road surfaces. Because of this they allow the struts to absorb more of the road shocks instead of transmitting them to the chassis. Poly-bushings also hold their characteristics much longer than rubber bushings, greatly reducing maintenance. They maintain wheel alignment much better during cornering, and when braking loads are applied.

Polyurethane bushings will improve handling. Rubber bushings flex and compress during braking, and in response to steering inputs. Polyurethane bushings don't compress as much as rubber ones. With poly-bushings there is less compression delay so the car turns almost instantly. Two issues. They might allow more road noise to reach the interior, and there are no polyurethane alternatives for the rear/vertical control arm bushings.

The Catera uses a unique rear/vertical bushing in the front control arm. Inside is a ball-joint type insert, lubricated by silicone fluid, that pivots under braking. This specially calibrated bushing improves control by introducing more toe-in at the wheels under heavy braking. It improves directional stability. This toe angle change at each front wheel also helps when braking in patchy conditions (dry pavement one side and water/ice on the other). So far there are no alternatives to stock.

I suggest replacing the control arm Ball Joints when replacing the bushings regardless of whether you replace the control arms or not. They have the same mileage as the bushings and are just as worn. The original Ball Joints are riveted on. These rivets will need to be drilled out. The replacement Ball Joints bolt in place.

An alternative to replacing the bushings and ball joints is to replace the control arm assemblies. New control arms come with stock bushings and ball joints installed. You must remove the old control arms to install new components anyway. Replacing the whole assembly saves the time and cost of buying the bushings and ball joints plus the time and labor to have them installed on the old control arms. New control arms aren't cheap but they are quicker. If "time is money" to you then it might be worth it.

Aftermarket Camber Adjustment Bolts increase the range of adjustment over the stock bolts. They allow fine tuning of the front wheel alignment. This helps reduce the tire wear on the inside edge of the front tires common to the Catera whether using lowering springs or not. If your car is lowered, these eccentric bolts are a must.

The Catera's rear suspension's semi-trailing arm bushings are rubber. Braking pulls the wheels back as momentum pushes the car body ahead. Due to the elasticity of these rubber bushings, the rear wheels will toe-out, encouraging oversteer. Stiffer polyurethane bushings resist this distortion so the wheels track truer. Stiff bushings equal better wheel alignment and less tire wear. Eccentric poly outer bushings also help correct camber on lowered cars. There are also eccentric poly inner bushings to adjust rear toe.

Of course it takes more than stiffer bushings to make a Catera handle like an M5. Below is a list of suspension components I found for the Catera. Most are sport upgrades. Any suspension part made for the Omega will fit the Catera. Stock GTO front & rear springs and rear shock absorbers will fit the Catera, but the front struts will not. GTO front wheel hubs are different from the Catera's. That's why the struts won't fit. The Pontiac GTO/Holden Monaro use the same IRS bushings as the Omega/Catera and aftermarket bushings for their IRS will fit them as well.

Be warned. Some of this is guess work. I'm assuming aftermarket GTO springs and rear shocks will fit. There's no good reason they shouldn't but I feel I must warn you. Same goes for the BMW front and Holden rear bushings. I trust the good reports from owners using these parts but that's me. I suggest you search the forum and make up your own minds.

WARNING: All these parts will fit assuming you are using stock sized wheels and tires. Wider than stock tires on stock sized wheels (Standard or Sport) might rub performance struts/shocks and springs. The wheels must also have the proper 35mm - 45mm offset.

_________________
My Beautiful 2001 Cadillac Catera Sport. Click for The Album.

K&N Induction, Sport Edition F6 Wheels, Kelly Fierce UHP 235-45/17, H&R Wheel Spacers, Slotted & Dimpled Discs, GTO Calipers, Hawk Ceramic Brake Pads, ScanGauge, Beltronics Detector, Magellan GPS, XM Radio, Kamei Mesh Grille w/Cadillac Crest & Wreath.

elvin315

Number of posts: 21
Age: 55
Location: Catskill, New York
Registration date: 2008-05-22

View user profile http://www.pbase.com/elvin315/the_catera

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CATERA SUSPENSION UPGRADES - Part 2

Post by elvin315 on 7/8/2009, 17:05

CONTROL ARM BUSHINGS


Front Suspension Bushings

AC-DELCO (GM/OE) Replacement Front/Horizontal Bushing: Part # 45G9329 {#19187194}
http://www.rockauto.com/catalog/raframecatalog.php
Factory Replacements (rubber).

Meyle Bushings BMW E34/M5 Heavy Duty Bushings: part # 31121136607MY
http://www.germanautosalvage.com/services4.html
Heavy Duty rubber front horizontal BMW/M5 bushing for Omega/Catera.

Korman Autoworks:
BMW M5 (E34) Heavy-Duty Thrust Rod Bushings: part # 3112567
http://www.kormanfastbmw.com/m5m6susp.htm
Heavy Duty BMW/M5 bushing (rubber) for Catera front/horizontal control arm bushing.

MOOG: part # K90137 (1993 BMW/M5 Thrust Arm Bushing)
http://www.rockauto.com/catalog/raframecatalog.php
BMW/M5 OE bushing (rubber) for Catera/Omega front/horizontal bushing.

Bavarian AutoSport:
BMW/M5 Upper Control Arm Bushing: part # : 31 12 2 226 528
http://www.bavauto.com/shop.asp
BMW OE bushing (rubber) upgrade for Catera/Omega front/horizontal bushing.

Bavarian AutoSport: BMW/M5 Upper Control Arm Bushing: part # N81368BAV (POLYURETHANE)
http://www.bavauto.com/shop.asp
Quote: "Our exclusive street performance bushings and mounts are made with a more forgiving urethane formula! During spirited driving, polyurethane bushings and mounts provide more responsive handling and maintain better control over suspension geometry than stock bushings. Along with this improvement in handling, though, comes a stiffer ride -- a welcome side-effect on a smooth race track, but much more noticeable on the streets. Our street performance urethane is formulated with a touch of polyester. This new compound is more forgiving than 100% urethane, so it’s better for street BMWs."

Powerflex BMW E34/M5: part # PFF5-601 (POLYURETHANE)
http://www.powerflex.co.uk/products....y=9&submit1=GO
Polyurethane BMW/M5 bushing for Omega/Catera front/horizontal bushing.

SPICER: GM/OE Rear/Vertical front control arm bushing: Part # 5651329
http://www.rockauto.com/catalog/raframecatalog.php
Factory Replacement (rubber).

Front Control Arms (Loaded Assembly)- OE Replacements:
SPICER/RAYBESTOS Part # 5071238 {Professional Grade}
Front Suspension; Right Lower; Complete Arm With Stock Rubber Bushings and Ball Joint
---
SPICER/RAYBESTOS Part # 5071237 {Professional Grade}
Front Suspension; Left Lower; Complete Arm With Stock Rubber Bushings and Ball Joint
http://www.rockauto.com/catalog/raframecatalog.php

Rear Suspension Bushings

Whiteline Rear Suspension Bushing: part # KCA384 (POLYURETHANE/eccentric) rear outer position only
http://www.globalperformanceparts.com/fitting_instructions/KCA384.pdf
Provides a camber adjustment range of +/-1.0 degree from base settings for lowered rear suspension (outer position only).

SuperPro Rear IRS Adjusting Kit Camber & Toe Bushing (POLYURETHANE) #SPF0877K
http://www.fulcrumsuspensions.com.au/fulcrumCat/
http://www.superpro.com.au/download/4381.link (PDF)
http://www.fulcrumsuspensions.com.au/fulcrumCat/img.php?id=1107
Provides camber and toe adjustment range of +/-1.0 degree over base settings for lowered rear suspension (set of 4 / inner & outer)
---
SuperPro Rear IRS Control Arm Adjusting Kit (POLYURETHANE): #SPF0877TK
http://www.fulcrumsuspensions.com.au/fulcrumCat/
http://www.fulcrumsuspensions.com.au/fulcrumCat/img.php?id=1211
(set of 2) Toe adjustment only
---
SuperPro Rear IRS Control Arm Bushing Kit (POLYURETHANE): #SPF0611K
http://www.fulcrumsuspensions.com.au/fulcrumCat/
http://www.fulcrumsuspensions.com.au/fulcrumCat9/img.php?id=2429
(set of 2) No Adjustments

INSTALLATION TIP: For rubber bushings, DO NOT torque the control arm bushing nuts & bolts until the car is lowered to the ground. The rubber will be pre-stressed when the car is lowered to the ground, increasing the chances of tearing. Polyurethane bushings can be torqued while the car is raised. Urethane is "slippery" and will pivot rather than tear.


SPRINGS (FRONT & REAR)


Intrax Lowering Springs: Part # INT-25-1-001
http://store.summitracing.com/partdetail.asp?part=INT%2D25%2D1%2D001&FROM=MG
Lower the car 1.6 inch (40.6mm) front and 1.4 inch (35.5mm) rear.

VOGTLAND Lowering Springs: part # 955120
http://vogtlandsuspension.com/p71/Cadillac-Catera-|-97---01-Lowering-Springs/product_info.html
Lower the car 1.2 inch (30mm) F&R.

Eibach Pro-Kit Lowering Springs: part #3867140 (Catera)
http://www.sfxperformance.com/parts/EIB3867140.htm
Lower the car by 1.3" Front & Rear (33mm).
---
Eibach Lowering Springs: part # E-6532-140 (Vauxhall Omega)
http://www.eibach-uk.com/
Lower the car 1.2 inches (30mm) F&R.

BILSTEIN Coil Springs - 007967 (To MY 09.97)
Front Right Spring: part # FE1-D403
Front Left Spring: part # FE1-D402
Rear Springs: part # FE1-D020
http://www.carparts-cat.com/pkw/parts/artliste.asp?SID=0000992458273793018004&ID=84,3466,3861,0,1,1,1&GID=854,171&NID=0,11,121
NOTE: The site does not state whether the springs lower the car or not.
---
BILSTEIN Coil Springs - 007969 (From MY 09.97)
Front Right Spring: part # FE1-D448
Front Left Spring: part # FE1-D404
Rear Springs: part # FE1-D020
http://www.carparts-cat.com/pkw/parts/artliste.asp?SID=0000992458273793018004&ID=84,3466,3861,0,1,1,1&GID=854,171&NID=0,11,121
NOTE: The site does not state whether the springs lower the car or not.

KW Automotive UK (Vauxhall Omega)
KW Lowering Springs (30mm Drop F&R) #25060068
http://www.kwsuspensions.de/uk/


STRUTS & SHOCK ABSORBERS (incl: MOUNTS, BOOTS, and BUMP STOPS)


Koni Sport Struts & Shocks:
-Sport Strut: part # 8610-1315Sport (insert in OE strut; externally adjustable for rebound)
-Sport Shock: part # 80-2591Sport (non-air, must disable self leveling; rebound adjustment made before installation)
http://store.summitracing.com
Struts & Shocks: Firm Sport ride.

BILSTEIN (Opel/Vauxhall Omega)
-Strut - B4 Gas: part # VNE-4480 (OE Replacement)
-Shock Absorber - B4 Gas: part # BNE-2861 (OE Replacement)
-Strut - B6 SPORT: part # VE3-4178 (Firm)
-Shock Absorber - B6 SPORT: part # B46-2260 (Firm)
-Strut - B8 SPRINT: part # VE3-4426 (Firm/Lowered)
-Shock Absorber - B6 SPRINT: part # B46-2258 (Firm/Lowered)
-Boot & Bumpstop: part # ASP-C245 (front)
http://www.carparts-cat.com/pkw/parts/artliste.asp?SID=0000992458273793018004&ID=84,3466,3861,0,1,1,1&GID=854,171&NID=0,11,121

KYB GR2:
-Strut: # 334903
-Strut Mount: part # SM5285
-Shock Mount: part # SM5287
-Strut Boot & Bumpstop: part # SB101
http://www.shockwarehouse.com/index.cfm?mode=results&selected_model=3755&selected_year=2001
Strut only. Slightly firmer than OEM ride. No adjustments.

KW Automotive UK (Vauxhall Omega)
-KW Sport Suspension Kit/Lowering Springs & Dampers #20060068
-KW Coil Overs (adjustable height/F&R) #10260025
-KW Coil Overs (adjustable height & rebound/F&R) #15260025
http://www.kwsuspensions.de/uk/
WARNING: Coilover shocks are usually for track use. May be too harsh for the street.

Monroe:
Sensatrac Strut: part # 71503 (Twin-tube low pressure gas unit similiar to OEM)
Max-Air Rear Shocks: part # MA825 (For use with self leveling)
Upper Mount: part # 903932
Front Boot & Bumpstop: part # 63619
http://www.shockwarehouse.com/index.cfm?mode=results&selected_model=3755&selected_year=2001
WARNING: Front tires will rub the struts if wider than 225/55 on the standard Catera 16 inch wheel.

ACDELCO Strut: part # 506592 {#09192250} Right / # 506591 {#09192249} Left
http://www.rockauto.com/
Factory Replacement w/o SPORT APPEARANCE PKG (RPO-TV5)
---
ACDELCO Strut: part # 506594 {#09192292} Right / # 506593 {#09192291} Left
http://www.rockauto.com/
Factory Replacement w/SPORT APPEARANCE PKG (RPO-TV5)
---
ACDELCO Part # 560227 {#72119084}
ABSORBER,REAR SHOCK w/o SPORT APPEARANCE PKG (RPO-TV5)
http://www.rockauto.com
Factory Replacement - Catera
---
ACDELCO Part # 560228 {#72119087}
ABSORBER,REAR SHOCK w/SPORT APPEARANCE PKG (RPO-TV5)
http://www.rockauto.com
Factory Replacement - Catera Sport

Gabriel Ultra Strut: part # G56769
http://www.gabriel.com
OE Catera replacement


2003 - 2004 PONTIAC GTO PARTS:
NOTE - The following parts are for the 2003 - 2004 Pontiac GTO. Front Struts will not fit but the Rear Shocks do, as will the Front & Rear springs. The GTO is a version of the Holden Monaro. Its rear trailing (control) arm bushings will
fit the Catera.

Rear Trailing Arm Bushings

Pedders Suspensions - GTO IRS Bushing (POLYURETHANE)
GTO IRS Inner Lower Arm Urethane Bush (no adjustments) #EP7023
http://www.peddersusa.com/Solution_GTO.htm
http://wretchedmotorsports.com/images/EP7023_800x533.jpg

Pedders Suspensions - Rear Camber Eccentric (POLYURETHANE)
GTO Rear Camber Kit #5403 (adjustable camber)
http://www.peddersusa.com/Solution_GTO.htm
http://www.peddersusa.com/images/Pedders%20Part%20Images/5403.gif
http://wretchedmotorsports.com/images/5403_800x533.jpg

SLP Performance: Rear Camber Kit (inner & outer) (POLYURETHANE)
2004-06 GTO: #847-70027 (use w/ #70026 lowering springs)
http://www.jegs.com/i/SLP/847/70027/10002/-1
http://www.jegs.com/images/photos/800/847/847-70027.jpg

Energy Suspension:
GTO Rear Control Arm Bushings: 33188R Control Arm Bushings (POLYURETHANE)
http://www.sfxperformance.com/parts/ENE33188R.htm

Rear Shock Absorbers

MONROE SENSATRAC Rear: part # 5786
http://www.rockauto.com/catalog/raframecatalog.php
2004 GTO - OE Replacement Shock

ACDELCO Rear Shock: part # 560595 {#92157266}
http://www.rockauto.com/catalog/raframecatalog.php
Factory Replacements for 2004 Pontiac GTO

Pedders Suspensions - GTO Rear Shocks:
GTO Touring CG Shock #8081 (street)
GTO GSR Rear Shock #9095 (street/track)
GTO GSR Big Bore Shock #9195 (track)
All Pedders shocks are firmer than stock to varying degrees.
http://www.peddersusa.com

SuperPro Front Strut Top & Bearing (POLYURETHANE) #SPF1590BK
http://www.fulcrumsuspensions.com.au/fulcrumCat/
http://203.31.191.243/fulcrumCat/img.php?id=3269
The strut itself won't fit but the top plate & bearing will.

Springs (Front & Rear): (Note - Stock GTO springs lower the Catera .5 inch front & rear. Add this to the Drops listed)

Pedders Suspensions - GTO Sport Ryder Springs (front & rear):
GTO SR Front Coil 0 Drop #2142
GTO SR Front Coil -20mm Drop #2151
GTO SR Front Coil -35mm Drop #2275
GTO SR Rear Coil -35mm Drop #2641
GTO SR Rear Coil -20mm Drop #2643
GTO SR Rear Coil 0 Drop #7643
Pedders GTO Sport Ryder Springs. All are 45% to 50% stiffer than stock.
http://www.peddersusa.com

H&R Suspensions:
GTO 2004-06 Sport Springs -1.4" Drop, Front -1.3" Drop, Rear #50757
http://www.hrsprings.com/scripts/appguide.php?Mode=Make+Guide&SubMode=Find3&MakeID=30

Sprint Suspension:
GTO - Sprint Lowering Springs (drop 1.75"F/1.75"R) #3195
http://autosportstyle.com/shop/pontiac-2003-sprint-lowering-springs-drop-175175-3195-sprint-suspension-lowering-springs-p-63806.html

TEIN STECH SPRINGS:
2004+ GTO - Lowering Springs (-1" Drop, Front / -.9" Drop, Rear) #SKJ06-AUB00
http://autosportstyle.com/shop/pontiac-2004-tein-stech-skj06aub00-tein-stech-springs-p-40340.html

EIBACH Springs:
2004-2006 GTO - EIBACH Pro-Kit (-1" Drop, Front / -.8" Drop, Rear) #3897.140
http://autosportstyle.com/shop/pontiac-20042006-eibach-prokit-3897140-eibach-prokit-p-42698.html
GTO lowering springs.

SLP Performance:
2004-06 GTO Lowering Springs (set of 4): #847-70026 (use with 847-70027 Rear Camber Kit)
http://www.jegs.com/i/SLP/847/70026/10002/-1
NOTE: Amount of drop not stated.


MISCELLANEOUS


Homemade Bearing Tool (Removal/Installation)
http://www.youtube.com/watch?v=GJ5FkOoT5QE
Simple homemade tool to pull the bushings out & in.

Ingalls Engineering Camber Adjusting Bolt: part # IEC-I-81260
http://store.summitracing.com/partde...D81260&FROM=MG
Eccentric bolts to increase camber range for the front wheel alignment.

WHEEL SPACERS - Not technically a suspension upgrade but many of you want wider rear tires. Wheel spacers will keep them from rubbing the springs and struts/shocks. They provide a wider track for more stability in the corners. H&R Wheel Spacers - Bolt Pattern 5x110 / Hub Center 65mm [Saab 9-3, 9-5, 900 (5 lug)]
5mm DR Spacer - #1045650
15mm DR Spacer - #3045650
20mm DR Spacer - #4045650
25mm DRA Spacer - #5045650
http://autosportstyle.com/shop/wheel-spacers-c-147_965_1004.html?filter_id=47&sort=2a
I used 25mm to bring my Catera Sport's 235/45-17" rear tires closer to fender lip for a wider track. The spacers fit perfectly and the tires don't rub the fender lip.


SPECIAL MENTION


Pneumatic Suspension - An alternative to the firmer sport ride. This kit provides the cockpit adjustable height and a softer ride preferred by lovers of cruising and low riding.
StreetRidePro - Air Spring Suspension w/compressor, solenoids, hoses, etc. #FBS-CAD-04-KIT3
http://streetridepro.com/product_info.php?products_id=3341&osCsid=9a711e68cea3c12db5a5ebfdd0decb69

_________________
My Beautiful 2001 Cadillac Catera Sport. Click for The Album.

K&N Induction, Sport Edition F6 Wheels, Kelly Fierce UHP 235-45/17, H&R Wheel Spacers, Slotted & Dimpled Discs, GTO Calipers, Hawk Ceramic Brake Pads, ScanGauge, Beltronics Detector, Magellan GPS, XM Radio, Kamei Mesh Grille w/Cadillac Crest & Wreath.

elvin315

Number of posts: 21
Age: 55
Location: Catskill, New York
Registration date: 2008-05-22

View user profile http://www.pbase.com/elvin315/the_catera

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